Carbon steel flange
High Strength Pressure Resistance: Excellent mechanical strength and pressure-bearing capacity
Reliable Sealing: Multiple sealing face types ensure zero leakage
Easy Installation: Standardized dimensions for convenient installation and maintenance
Cost-Effective: High value, long service life
High-Temperature Resistance: Suitable for high-temperature, high-pressure conditions
Wide Applicability: Compatible with various media and operating conditions
Phone:+86 18954208811
Email:info@hwdsteel.com
WhatsApp:+86 18954208811
Add:Keda Xunfei Weilaigang Building, No. 1 Jiangshan South Road, Huangdao District, Qingdao City, Shandong Province
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◉ PRODUCT SPECIFICATION


Flange Types & Structures


Type

Structural Features

Pressure Rating

Primary Applications

Weld Neck Flange

Neck butt welding

PN10-PN420

High-temperature, high-pressure systems

Slip-On Flange

Flat welding installation

PN6-PN40

General pressure systems

Blind Flange

Pipeline end closure

PN10-PN420

System isolation and blanking

Threaded Flange

Threaded connection

PN6-PN40

Low-pressure removable systems

Lap Joint Flange

Loose flange ring

PN6-PN25

Systems requiring adjustment

Socket Weld Flange

Socket-type welding

PN10-PN160

Small diameter high-pressure systems


Material Grades


  • Q235: Ordinary carbon structural steel

  • 20#: High-quality carbon structural steel

  • A105: Carbon steel forgings

  • Q345: High-strength low-alloy steel

  • A350 LF2: Low-temperature carbon steel

  • A694 F52: High-strength pipeline steel


Pressure Ratings & Standards


Standard System

Pressure Classes

Size Range

Sealing Face Types

ASME/ANSI

Class150-2500

1/2"-60"

RF, FF, RTJ

DIN

PN6-PN100

DN10-DN3000

RF, FF

GB

PN0.25-PN25

DN10-DN3000

RF, FF, MF

JIS

5K-30K

10A-1500A

RF, FF

BS

PN6-PN100

DN15-DN2400

RF, FF


Technical Parameters


Dimensional Tolerance Standards


  • Outside Diameter Tolerance: ±1.0mm (DN≤300), ±1.5mm (DN>300)

  • Bolt Hole Circle Tolerance: ±0.5mm

  • Sealing Face Flatness: ≤0.2mm

  • Thickness Tolerance: ±1.0mm (thickness≤50mm), ±1.5mm (thickness>50mm)


Sealing Face Types


  • Raised Face: Standard sealing face for various conditions

  • Flat Face: Low-pressure systems with soft gaskets

  • Ring-Type Joint: High-pressure, high-temperature systems

  • Tongue and Groove: Hazardous media sealing

  • Male and Female: Systems requiring precise alignment


Manufacturing Processes


Production Method


  • Forging Process: Free forging, die forging

  • Casting Process: Sand casting, precision casting

  • Cutting Process: Plate cutting and machining

  • Rolling Process: Large flange manufacturing


Quality Control


  • Chemical Composition Analysis: Spectrometer testing

  • Mechanical Property Testing: Tensile, impact tests

  • Hardness Testing: Brinell, Rockwell hardness

  • Dimensional Inspection: CMM precision measurement

  • NDT Testing: Ultrasonic, magnetic particle inspection

  • Pressure Testing: Sealing performance verification


Performance Parameters


Mechanical Properties


Material

Tensile Strength (MPa)

Yield Strength (MPa)

Elongation (%)

Impact Energy (J)

Q235

375-500

≥235

≥26

≥27

20#

≥410

≥245

≥25

≥39

A105

≥485

≥250

≥22

≥41

Q345

490-675

≥345

≥21

≥34


Pressure-Temperature Ratings


  • Operating Temperature: -29°C to 425°C

  • Maximum Working Pressure: 42MPa (Class2500)

  • Temperature-Pressure Derating: Complete temperature-pressure curves provided

  • Low-Temperature Application: Minimum -46°C (A350 LF2)

◉ Surfcae selection

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SURFACE CHARACTERISTIC SUMMARY OF MANUFACTURING METHOD APPLICATION
NO.1 Silvery white Hot rolled to specified thickness Do not need to have a glossy surface use
lackluster
NO.2D Silvery white After cold rolling, heat treatment and pickling are carried out General material, deep material
NO.2B Gloss is stronger than No.2D After No.2D treatment, the final light cold rolling is carried out through the polishing roller The general material
BA As bright as a sixpence No standard, but usually a bright annealed surface with high reflectivity. Building materials, kitchen utensils
NO.3 Rough lapping Grind with 100~200# (unit) strop tape Building materials, kitchen utensils
NO.4 Intermediate grinding Polished surface obtained by grinding with 150~180# strop abrasive tape Building materials, kitchen utensils
NO.240 Fine lapping Grinding with 240# strop abrasive tape kitchenware
NO.320 Very fine grinding Grinding was carried out with 320# strop abrasive tape kitchenware
NO.400 The luster is close to BA Use 400# polishing wheel to grind General timber, building timber, kitchen appliances
HL Hairline grinding Suitable particle material for hair stripe grinding (150~240#) with many grains Building, construction material
NO.7 It's close to mirror grinding Use a 600# rotary polishing wheel to grind For art or decoration
NO.8 Mirror ultrafinish The mirror is ground with a polishing wheel Reflector, for decoration

◉ PRODUCTION AND WAREHOUSING

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  • b5d92d2e060c9a8ff3d662656f55ad778fece81222c642-QvUC7c
  • eff27ec437e651070ea5f6611fdc1750 拷贝
  • 8a8f2a84d128d40a576cfdadcd416fdd

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